The range of furniture on the market is so high as it would seem there is no point in to "invent a bicycle" and make it with your own hands when you can buy either ready-made option, or to order in firms with professional equipment on an individual project, for every taste and wallet . But it's just a boring pattern of life. A creative person who loves his home or a cottage, will always find time and the opportunity to make his own hands to make furniture not only no worse than purchased, but also exclusive. You can make it possible to make any cabinet furniture, chairs, cabinets, tables, chairs and the most suitable material for this is plywood. If the reader refers itself to the status of "newcomer" in this matter, then it is worth starting with the simplest - to make a chair from plywood with your own hands.
Phaneru for the manufacture of the chair must be selected 1 or 2 varieties, 7-25 cm thick.
Plywood is perpendicular to each other (it is this location that makes the Faneer very durable) to each other layers of sheets from a different tree, thick from seven to twenty-five millimeters. Its use is very wide, thicker sheets are used for flooring flooring, erection of partitions in the house. Plywood thickness up to ten millimeters rushing the walls. Furniture at home is better to do from plywood with a thickness of ten millimeters, it is quite durable and elastic, in case it is necessary to bend it for a decorative element.
Tools and materials for the manufacture of chair
Tools for working with plywood: saw or jigsaw, roulette, corner, pencil.
- Plywood 15 mm thick - 1 sheet;
- Bar for legs with a size of 40 x 60 mm, 2 pieces of 3 m;
- Porolon with a thickness of 70 mm in size 500 x 500 mm;
- Decorative upholstery - furniture fabric or leatherette, 600 x 600 mm.
The bar must be succeeded and polished. Phaneur is better to choose from birch, as it is stronger than other types, easy to handle and optimal for painting or finishing in any other way.
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Tools that may need usually have any owner. This is a chisel, jigsaw, screwdriver, grinding machine or skin, stapler with brackets and hammer. You need to get a self-drawing and furniture glue.
Well, if there is a furniture gathering conductor. It will allow you to clearly drill holes for fasteners, because of which the chair will be assembled as professionally.
Preparatory Stage: Nuances
Drawing of folding chair from plywood with sizes.
Where to begin? On a sheet of paper 1 x 1 m (Watman), you need to draw 1: 1 details on the scale, of which the chair will be assembled. Cut them.
The selected model of the chair consists of the following details:
- The back leg is 800 mm high - two pieces;
- Front leg with a height of 440 mm - two pieces;
- Planks to strengthen the design of the chair 400 mm long (Tsargi) - four pieces;
- Sing of 360 x 400 mm - 1 piece.
- Planks to enhance the design of the seating: 400 mm - 2 pieces, 280 mm - 2 pieces.
- The back of the chair is 300 x 450 mm - one thing.
Features of manufacturing details
Cut two bar for 800 mm for the rear legs of the chair. At a distance of 200 mm, from the base of the leg, drink holes for the mounting plates (Tsargi). To do this, fold the legs in a row and outline the borders of the grooves. Stretch the holes on the two adjacent sides of the legs of the chair using the chisels and the hammer with a size of 20x40 mm and at a depth of 15-20 mm strictly in the middle of the bar. It should be happening that on the side of the bar in 60 mm hole is located horizontally, and 40 mm is vertically. Carefully clean them from wood dust. If this is not done, the bar will enter the grooves indefinitely.
For the manufacture of the front legs, cut off two vehicles of 440 mm. At a distance of 200 mm from the base, similarly, as on the rear legs, make holes for planks.
Laying of stool details on plywood sheet.
On top of the front legs, measure 15 mm and with the help of the chisels and saws cut spikes with a size of 20x40 mm for fastening to the base of the chair seating.
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Straps that give the chair strength must be made from the bar. Cut 4 pieces of 380 mm long. Measure 10 mm on both sides and cut with a saw and chisels of spikes, which when assembling the chair will be inserted into the grooves of the legs. It must be done with maximum accuracy so that the spikes are included in the grooves only in force with the help of a hammer.
Despite the fact that for the manufacture of chair, a polished bar was chosen, the legs made and the planks need to be treated with emery paper, since burrs could have been formed.
The back is cut with an electric jig. To do this, draw parts on the plywood, you need to prepare in advance paper templates. The jigsion should work smoothly, after which it from all sides to handle grinding paper, thereby smoothing the resulting irregularities.
Of course, you can not make special efforts and collect a simple chair without bends, but a stool with a curved back looks much more aesthetically, and it is more comfortable to sit on it.
In order to bend the back, it must first displeate or soak. The rushing process at home can be very difficult, as it is difficult to choose a suitable container and soar it for several hours. A good alternative is soaking in warm water. Place the part into water with a temperature of 50-60 degrees and wait for 3-4 hours. After that, give the back the desired shape and fix the harness to complete drying.
Before proceeding to the assembly of the chair, you need to cut all the details.
There is another way of bending plywood. It can be used for plywood thickness from 15 mm. For this purpose, cuts do shorts so that they do not reach 30% until the opposite side. The greater the corner of the fold, the more often the cuts need to be done. The plywood leaf bends, fixed in the desired position and glue a thin veneer, after which they can dry. This method of bending is more laborious and requires professional skills. Of all three ways to bend plywood, it is recommended to choose a method of soaking in warm water.
Cut from plywood seat on a paper pattern. Prepare 2 strips from a bar of 400 and 2 strips of 320 mm to enhance the design of the chair. On large of them, with both ends, cut spikes with a size of 20 x 40 mm and on two other - the grooves with a size of 20 x 40 mm, retreating from the edge of 10 mm.
Ready items need to be treated with sandpaper.
Before proceeding to the assembly of the chair, all the details covered with varnish of any color and wait for a complete drying.
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Chair assembly: Recommendations
Details and sizes of chairs from plywood.
First you need to collect the base, which consists of 4 legs and planks to enhance the design. Pre-processing the spikes on the planets with furniture glue (or any glue that is suitable for gluing wooden surfaces), insert them into the grooves on the legs. It is believed that the details are cut correctly if the effort was required for this process.
Next, you need to assemble the frame for seating from 4 remaining slats, also pre-groaping the spikes with glue. The base of the seating is also placed in the edges with glue and brake with a frame. You can strengthen the design using self-tapping screws.
Cut the foam in the size of the seating. Glue it to the base of the chair. Cut cover from fabric or leatherette. With the help of a furniture stapler, fasten the fabric to the lower sides of the chair frame, gently converting the edges so that the points of the grooves are free. Sitting is ready.
The spikes of the front legs to be treated with glue and insert into the grooves. The rear legs are fastened to the seat using self-tapping screws screwed into the end of the frame. The back of the chair can also be made soft, similar to the seat, and can be left unchanged. It's a matter of taste. The back of the chair to attach to the top of the rear legs with the help of self-tapping screws.
Is it possible to make a good chair from plywood at home? Yes. If you carefully approach the choice of quality materials. Do not be lazy to spread the details of the chair on paper. To the millimeter to measure all sizes. Before assembling, handle all the details of the sandpaper and cover with varnish. And finally, to show little designer abilities and choose a beautiful fabric to upholstery. The result is a convenient, exclusive chair with minimal costs for its manufacture.