Door box is the entire door frame. From how to make a box for interior door, the strength and quality of the whole design depends.
Door box device.
Currently, doors are offered complete with a door frame. Such kits can have a different design and manufactured from various materials. Despite this, the issue of assembling the box for the interior door with their own hands is relevant. The door frame made independently will definitely fit into the opening and will take into account the wishes of the owner.
Features Design Boxes for Interior Door
The box of any door is a fixed part of it, which is attached in the doorway and on which the loops are placed to install the movable part - the door canvase. It directly adjoins the wall of the doorway.
Section of door boxes of different types.
Box of interior door has a frame view. It can be made of wood, wood pressed materials, plastic, light metal profiles or composite material. Most door boxes have a rectangular view, and standard sizes. However, the use of arched type. A functionally box in interior opening can play the role of a frame for a door or simply an open limiter, performing mainly decorative function (without clutch hanging).
The design of the door frame is simple and includes a frame, platband and spawning, and may also contain a seal. The frame has a P-shaped shape and is made up of two side racks and upper horizontal jumpers (in arched type - arcuate), rigidly bonded in the corners. The bars from which the frame is made have a characteristic box profile with a longitudinal recess for the entry of the door canvase. The platband is made of a decorative plank with eases mandated by 45º and serves to hide the gap between the wall and the box. The threshold completes the design below in the form of a horizontal plank. The sealer can be installed to provide sound insulation.
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Requirements for the door frame
Table size of door frames.
In order for the box to perform its functions, it is necessary to take into account several conditions when it is elected or manufacture. First of all, the door frame must correspond to the dimensions of the doorway - to be 20-30 mm less than the sizes of the opening in all directions. The side racks of the box must be strictly vertical, and the upper crossbar is strictly horizontal. The thickness (width in the transverse direction) of the box should be selected so that the platband lay onto its side face and the wall without skew. Thickness can be adjusted by a good one.
The interroom (its box) is usually a height of 207 cm with a width of 80 cm. In the bathrooms and bathrooms, the width of the opening is most often 70 cm.
The door frame must have sufficient mechanical strength, allowing to hold the canvas without the slightest deformation. In interior boxes installed in the bathroom and bathroom, it is desirable to install thresholds (height above a half of the order of 2 cm), which play the role of some sealing of the room. In the kitchen, on the contrary, the threshings are undesirable, and the door leaf has a lower gap to 20 mm for ventilation.
Making a doors box
Door box making scheme.
You can assemble a box for interior doors on your own standard wooden box profile (timber). Initially, the height and width of the doorway is thoroughly. From the height of the opening, 30 mm is taken; Severe and cut off two vehicles of this length for lateral racks. Similarly prepares the upper crossbar. With the help of a special tool - stusla - the upper ends of the side racks and both ends of the crossbar are cut at an angle of 45º. A special tool is used to accurate angle formation. When preparing the crossbar, it should be noted that the length of the smallest side after cutting the angles should be the width of the door leaf plus 7 mm.
The side stand and the crossbar docked the cut so that the bars were strictly perpendicular. Pre-between them is stacked by a soft sealing gasket of a small thickness (approximately 3 mm). The bars are compressed and fixed by clamps. In the long element, two holes are drilled perpendicular to the plane of the slice with a diameter of 4 mm. Through the holes of the joint is tightened with screws. It is advisable to wash the joints with joinery glue. Similarly, the second angle of the box frame is tightened. For temporary hardening of the structure, it is recommended to install a removable jumper at the bottom.
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An even greater confidence in the strength of the joint can be achieved if you install the wanks. To do this, in the middle of the joint perpendicular to the plane of the cut (junction of the bars), the hole with a diameter of 12-15 mm is drilled and a wooden wadder is clogged into it. The hole and the connecting element are pre-stained with carbon black glue.
Installation box with your own hands
Fixing the door frame in the opening.
If it was possible to firmly assemble the box, then it can be installed in the doorway. The installation begins with the installation of the neck. A wooden plank is a thick of about 20 mm and a width equal to the width of the doorway, fastened on the floor with a dowel. Previously, the plank curls along the upper edges. Dowels are clogged into the floor. The threshold is fastened with screws in a dowel. The length of the thoring is equal to the width of the doorway.
The easiest way to install the door frame in the opening is a fastening with a dowel. For this, 3 holes are drilled in lateral racks - at a distance of 10-15 cm from the edges and in the center. In the crossbar drilled 2 holes at equal distances. The box is exhibited in the doorway and through the holes in the bars, the markup of the passion is made. In the places marked, the perforator makes the holes with a diameter of 8 mm and the dowels are clogged. The box is fixed by screws in dowels. The verticalness of the racks and the horizontal of the crossbar is checked. If necessary, adjustments using gaskets, wedges and twisting screws with different effort. Hats of screws after finalizing the box are settled into the wood.
If the thickness of the box is not enough, they are installed, they are attached similarly to the mounting of the door-box bars.
Dog thickness should strictly match the thickness of the bar of the box. Dobor should not rise above the surface of the bar of the box. The rubber harness-seal is stacked in the profile groove (if necessary) throughout the perimeter of the box. If the groove is not provided in the profile, the seal is glued to the bruus in the form of a fine rubber strip.
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Finishing work
Marking of the door frame under the loop.
The question is how to assemble the box of interroom, has already been resolved, but it remained her finish. To begin with, the gap between the simpleness of the doorway and the box is closed by mounting foam. After the frozen of the surplus, the foam is neatly cut off and the gap section is cleaned and grouhed. Installed platbands on both sides of the door frame. For this, 3 strips are cut - two for overlaying on the side racks of the box and one for overlaying on the crossbar (on each side of the box). The top of the side coalkers and both ends of the horizontal platband are cut at an angle of 45º. The platbands are set to their scenes so that their side cut exactly coincided with the edge of the door frame, and the second cut was on the wall surface. Cashbits are fixed by screws. Hats screws dried in wood.
All the gaps are between the platband and the box, between the good and the bar, on the junction of the bars of the box and platbands - close up with a putty on the tree. The putty is made in two layers. Initially, the gap is filled, and after the frozen, the imposition of finishing putty is performed. After drying, the putty is thoroughly wipe and grinds with a grinding skin. After that, there is a place of installation of the door leaf loop. With the help of the chisel, the recess is made for the loop. The loops are fixed by screws.
Required tool
To solve the issue of assembly of the interior door box, it is necessary to prepare the following tool:
Tools for mounting the door box.
- Bulgarian;
- Perforator;
- electric drill;
- screwdriver;
- hacksaw;
- chisel;
- pliers;
- screwdriver;
- level;
- plumb;
- file;
- grinding skin;
- roulette;
- plane;
- putty knife;
- painting brush;
- a hammer.
Door box determines the view of the entire interior door. Make and mount the door frame yourself. To do this, make a little effort and make recommendations.