Mill - power tools with cutting nozzles for processing, cutting and drilling materials. The cutter can have a monolithic design and used as a production unit, be made in the form of a manual aggregate for milling.
Development of hand cutter on wood in practice
By purchasing a portable woodworking device of this type, you can independently master the construction skills, relying on the video and photo of master classes on the network. These materials are often contained not only to work with manual milling, but also copyright techniques that can expand the circle of affordable tasks, as well as simplify work.At the start stage of acquaintance with the device and functionality, it is useful to enlist the basic knowledge of the instrument.
What is the manual milling cutter
Hand-type milling power tool, which has a high degree of mobility compared to milling and allowing:
- Creating recesses and grooves.
- Drilling through and blind holes.
- Both straight and curly processing of the edge and end parts of parts.
- Drinking details of complex shape.
- Applying patterns and inscriptions on a wooden surface.
- High-precision copying of parts.
It is used in carpentry, as well as in construction skills and other related areas. With it, you can make a lot of woodwork:
- Production and assembly of furniture.
- The inserts of the door loop and locks.
- Artistic cutting on wood.
- Treatment of wood during construction.
- Drinking holes and grooves.
The presence of manual cutters in the home arsenal will accelerate and simplify the implementation of the tasks for the repair and creating wooden products, subject to the compliance with the rules of operation with the power tool.
Rules for working with manual milling
The work of the wood cutter should be carried out when using workers and protective glasses: such a measure will save his hands from the head of the off-site and other small injuries, and the eyes from the construction trash. Manipulation needs to be performed slowly, without sharp movements: otherwise, the result may disappoint the presence of marriage ("torn" edges, grooves, etc.).The removal and fixing of the knife in the clamp must be carried out using a screwdriver or included in the kit unit kit. It is important to tighten the threads firmly, but not overdo it in order not to thwart it.
The movement should be carried out evenly throughout the entire engine operation. Otherwise, the result will not please the quality.
Newcomes often apply too large or small effort when working with a cutter. As a result, the quality of the product suffers. Do not slow down the stroke of the unit when performing turns of the cutting element, as this can lead to overheating of the cutter and burning wood.
The required cut depth is achieved by calibration - using the lifting mechanism that changes the distance between the pin and the washer located next to the electric drive. A rectilinear guide helps to achieve an even stroke of the knives in the process. Some cutters are completed with a circular guide that allows you to create smooth circles of a large radius. Milling of circles with a radius of less than 15 cm is carried out using an adjustable centering pin inserting into the provided hole based on the tool.
Article on the topic: Homemade workshop: Children's crafts from paper by September 1 (23 photos)
Milling of the grooves is carried out by means of the corner stop fixed on the body. The processed billet is fixed in a fixed state - for the safety and quality of the result. A sample of grooves with a depth of more than 5 mm is recommended to be carried out in several approaches. The same rule applies to any work on removing the top layer of the workpiece to any depth.
Do not start working with a milling mill without examining the safety rules. The cutter is a source of increased danger capable of becoming the cause of injuries and injury. Work on a tree with a manual cutter will be safe and productive if:
- The mill will be sharp (about the need to replace the nozzle will say the uneven edge of the product and the overheating motor).
- The milling item will be fixed in a stationary state.
- The depth of the wood removal will not exceed 5 mm in one approach.
- Replacing nozzles will be carried out only after de-energizing the tool.
In the course of working with a cutter, it is important to monitor the state and the "behavior" of the instrument, comply with the manufacturer's recommendations available in the instructions or on the package. Violation of the technological process, as well as the absence of proper care of the tool, entail undesirable consequences. One of the most important working conditions is the right choice of nozzles for a milling.
Main types of nozzles
There are many nozzles to work on a tree with a manual milling:
- Edge. Equipped with a bearing that allows you to set the distance from the edge of the part to the knife. Used to create both figured and smooth edges in wooden parts.
- Sliding (spiral, tanning, swallow tail, shaped). Allow to cut out and grooves.
There are both simple and set cutters collected from two or more cutting elements. Using a set cutter, you can implement the desired form of the product.
In addition to the shape, the nozzle for the manual milling is characterized by a thickness, height, as well as the mutual arrangement of the knives, which allows you to choose cutting elements for any task.
The most common cutting techniques
With milling, you can create wood products. Carved railing, facades of furniture, decorative elements, all sorts of crafts and souvenirs. The possibilities of this tool limits only the skill and fantasy of the master himself. There are a number of basic elements, the creation of which should master any newcomer. The development of the following cutting techniques will make it possible to achieve complicated tasks by applying and combining.Article on the topic: Shower-Toptun for home and cottage - Compactness and convenience
Open groove
If it is necessary to create a workpiece with a groove starting from the edge, you should position the cutter so that the knife comes over the edge of the wood. The field of this should be installed the cutting element and only then run the engine. Having finished the edge of the product, it is necessary to raise the knife, weaken its retainer and disable the power of the unit.
The deaf grooves are created in the same way, with the only difference that the cutting element is not installed on the edge of the product, and at the point began the slot.
Deep groove
If the depth of the desired groove exceeds 5 mm, it is recommended to perform work in several approaches, each time increasing the depth of the excavation, especially in the case of working with solid varieties of wood. The depth of the last recess should be limited to 1.5 mm - for smoothness parts and geometry of the groove.Narrow groove
To ensure convenience and results during the creation of a detail with a narrow groove, it is recommended to attach a flat base to the sole of the mill. This part in the tandem with the guide rods installed on both directions serves as auxiliary plane that provides the correct knife trajectory. It is important to set the location of the axes on the same line with the center of the cutting element. The manual mill is carried out smoothly and slowly, providing a dense fit of the guides to the side parts of the workpiece.
Facial surface
The main indicator of the correct operation of the cutter with the end part of the wooden billet is the geometric accuracy and smoothness of the received edge. When processing the end, it is necessary to start its execution from the creation of a gentle cut by moving the knife in the direction of its rotation. This will be provided with high quality sampling of the main material, after which it will only be used to correct the result, leading the cutting element is already against the direction of its rotation.Curvoline edges
To create curvilinear edges with a manual milling, it is necessary to ensure the accuracy of the trajectory of the movement of its knife, use the patterns equipped with a stubborn ring. With this method, cutting a round plate with a side, called "ring", moves along the template, providing a trajectory of the cutting part of the tool. Before starting the work, the stubborn ring is fixed on the sole of the mill. The template is attached to the processed part, which is fixed by clamps on the working surface.
Using templates when working with a cutter allows you to make identical parts in the required quantity.
Decorative finish
Complex carved elements, bulk patterns, paintings and inscriptions, curly cuts, - All this can be created in the process of milling. With an increase in the practical experience of the wizard and the complexity of projects available to him.
Artwork milling - a secreted way to process wooden products, to cope with whom the knowledge of the basic osses of the process will help.
To ensure the stability of the surface being processed, it is best to use vice. The drawing is applied in advance on the product with a simple or joinery pencil. After the surface is marked and firmly enshrined under a convenient angle for operation, the direct milling process begins.
Article on the topic: What to wash plastic windows and window sills?
The molder is fixed by the nozzle, which is neat, layer behind the layer, removes wood along the contour, which gives the image.
Modern architecture rarely resorts to the use of manual tools in the process of creating decorative elements. Carved platbands, intricate railing, furniture with embossed patterns and vensels - these products are successfully created using an electrical hand mill, providing high accuracy and speed of art cutting.
Safety technique
Caution when working with a manual milling - security wizard and results of its work. Basic security rules:
- Use only sharp cutting elements. The degree of sharpness of the knife can be checked, carefully touching the stall of the cutter with the tip of the finger: if the skin "sticks out" to the blade - the knife is sharp. Another sign of insufficient sharpness of the knife is to overheat the unit of the unit during the work and the "dirty" edge of the product.
- Check the service of the electric shower and the unit plug before each inclusion.
- Delete dust and construction trash from the caliper, housing and collet nut.
- It is reliably fixing the cutter in the Cangga with a wrench.
- After installing the cutting element, it should be fixed in the desired position by pressing the caliper lever.
- Always use safety glasses when working with a cutter, regardless of the presence of a protective screen in the design of the assembly. You can add the respirator protection.
- Before starting the electric motor - make sure that the moving part is not blocked.
- In order to avoid injury - first launches the unit and only then his knife is introduced into the workpiece.
- After the end of milling is to remove the knife from the part, and only then turn off the engine.
- In the process of working in the field of view the rotating head cutter and the inner opening of the caliper.
- Before replacing nozzles to completely de-energize the unit.
- The processed billets is important to fix on the working surface using clamps.
- Use only clean knives. In case of detection on the nozzle of pollution - clean it before installation.
- When using the edge cutter with the bearing - make sure that it is easily rotated on the terminus, does not encourage and does not creak.
- Use only a good unit.
Manual milling cutter on a tool wood that does not take a lot of space, but will allow you to perform a variety of tasks in the process of working with wood. The unit will make the minor household repairs affordable and will open opportunities in the field of modern architecture and personal creative development. Carefully choose a milling mill, follow the rules of its operation, and work with it will be productive and full positive emotions.